My office has a plethora of bikes that live fullâ€“ or partâ€“time in the warehouse. This small fleet of communal cruisers and commuter bicycles needed an organized home rather than randomly strewn about the room.
Luckily, we have a couple of industrious fellas who took on the task of building a bike rack with limited funds, two wooden pallets, and an hour to spare. Now weâ€™re sharing with you the step-by-step guide on how to build your own hanging bike rack.
WHAT YOU’LL NEED:
- Two ~6â€™ tall wooden pallets (or five 6′ 2x4s, plus one 8′ 1×6 and one 8′ 1×4)
- Wood screws (We used Grabber screws #8 x 2.5â€ and #9 x 3â€)
- Bicycle or storage hooks
- Power drill
- Power saw
Grab a friend or two. The building will be easier, safer, and more fun with a friend.
Carefully disassemble the two pallets and remove all nailsâ€“â€“this is where the hammer comes in handy. Group the pallet lumber into similarly sized pieces. All the longest, sturdiest pieces (the 2x4s) will form the frame of the bike rack.
Construct the frame using five of the 2x4s. You may need to trim some of the lumber to size as Will & Parker did for our bike rack.
Secure each corner with two long wood screws.
The bottom beam usually needs to be the flattest, least likely to wobble; however, the bottom beam on the rack built by Parker & Will was warped. Gotta work with what you have.
You should now have a large rectangle. Place the third and remaining 2×4 directly in the middle between the two outer columns. You can see how carefully Will measures the distance using the highly-scientific â€œcounting-his-stepsâ€ method.
You may need to trim the lumber to size. Secure the middle column with two screws at either end.
Give this rack some feet to stand on! Secure a 1×6 to the base of the outer columns with four screws each.
Bracer. Create a stabilizer for each footâ€“â€“â€™cause you know triangles are the strongest shape (I learned that in 3rd Grade).
Parker identified the angle for the cut by holding the 1×6 in place and marking with his favorite mechanical pencil. Super sophisticated stuff here.
Trim each stabilizing piece along the identified angles, so that the edges are flush with the frame.
Secure each brace with a couple screws.
More stabilizers! Add a small 1×4 stabilizer at each corner of frame for added stability. Thatâ€™s four in total, if youâ€™re counting.
Measure and cut the smaller stabilizers using the same method in Step Five. IMPORTANT: Donâ€™t place your stabilizers too far into the frame or they may obstruct how your bikes hang. Secure with the smaller length screws.
Lookinâ€™ good! Youâ€™re almost there.
Evenly space four bicycle hooks into the frame. Leave plenty of elbowroom for your bikesâ€™ handlebars. Hint: it helps if you drill a starter hole before screwing the hooks into place. (Look at the teamwork happening!)
Hang up yoâ€™ bikes! Stand back and admire a job well (and economically) done.